The daily maintenance of the Light Tower Generator Set is key to ensuring its stable operation and extending its usage time. The following are specific daily maintenance contents, covering inspection, cleaning, lubrication, testing, and recording, etc.:
1、 Daily inspection of Light Tower Generator Set
VISUAL INSPECTION
Check for damage, aging, oil leakage, or abnormal deformation in the casing, pipes, and wires of the Light Tower Generator Set. Observe whether the exhaust system is blocked or leaking.
Oil inspection
Check the oil, gear oil, and hydraulic oil levels to ensure they are within the normal range. Check the coolant level to prevent overheating caused by lack of coolant.
Electrical system inspection
Check the battery voltage and wiring terminals for looseness or corrosion, and clean and tighten them if necessary. Check if the control panel indicator lights and alarm system are functioning properly.
Running status check
After starting, observe whether the unit runs smoothly and whether there are any abnormal noises or vibrations. Check if the output voltage and frequency are stable and meet the electricity requirements of the lighthouse.
2、 Light Tower Generator Set weekly maintenance
Cleaning and maintenance
Clean the surface dust and oil stains of the lighthouse generator set, especially the radiator and exhaust pipe. Clean the air filter to prevent blockages from affecting the intake.
Filter inspection
Check if the fuel filter and oil filter are clogged, and replace them if necessary.
Start system check
Check the status of the startup battery to ensure sufficient power. Test the response time of the startup machine to ensure smooth startup.
3、 Monthly maintenance of Light Tower Generator Set
Deep Cleaning
Clean the cooling system (water tank, radiator) to remove scale and dirt. Check and clean the turbocharger (if any).
Lubrication system inspection
Check the quality of gear oil and hydraulic oil, and replace them if necessary. Check the tension and wear of transmission components such as belts and chains.
Emission system inspection
Check whether the exhaust muffler and catalytic converter (if any) are blocked or damaged.
4、 Light Tower Generator Set quarterly maintenance
Comprehensive inspection
Check the engine valve clearance and fuel injector status (requires professional personnel). Check the insulation resistance of the generator to ensure electrical safety.
component replacement
Replace the engine oil, oil filter, and fuel filter. Check and replace the air filter element.
Cooling system maintenance
Replace the coolant and check the working status of the water pump and thermostat.
5、 Annual maintenance of Light Tower Generator Set
Professional maintenance
A comprehensive overhaul of the engine is carried out by professional personnel, including cylinder pressure testing, piston ring inspection, etc. Check the insulation status of the generator rotor and stator, and perform insulation treatment if necessary.
System testing
Conduct load testing to verify the performance of the unit at full load. Check the reliability of the automatic transfer switch (ATS) and parallel system (if any).
Anti-corrosion treatment
Rust prevention treatment should be applied to the shell and fasteners of the Light Tower Generator Set, especially in coastal or humid environments.
6、 Light Tower Generator Set Security and Records
Security measures
Before maintenance, ensure that the Light Tower Generator Set is powered off and hang warning signs. Wear protective equipment to avoid electric shock or mechanical injury.
record management
Record the time, content, replaced parts, and discovered issues of each maintenance. Establish equipment files to track the operational status and maintenance history of the unit.
Through the above daily maintenance, the failure rate of the Light Tower Generator Set can be effectively reduced, ensuring its stable operation in harsh environments and providing reliable power guarantee for the lighthouse.
More information on Light Tower Generator Set:http://www.huaquandl.com/
